Vacuum Emulsifier

Vacuum emulsifier is a distinctive mechanical equipment used in cosmetic, food, pharmaceutical and chemical industries. It homogenizes, emulsifies and stirs cream materials in vacuum state to obtain high-quality products.

The quality of materials is also very important to the emulsion mixing process. If the material has large diameter particles, it will cause labile product, bubble, bacterial contamination and easy oxidation.

1. High shearing homogenization

A vacuum emulsifier is a type of high shear mixing machine used to homogenize products in a vacuum environment. Its main features are the ability to withstand high shear forces, low energy consumption, and easy maintenance. These features make this machine a great choice for a variety of applications, including cosmetic cream and medicine ointment.

The homogenizing mixer works by combining two opposite forces – center agitator and wall scraper. The centrifugal force from the rotor generates powerful Vacuum emulsifier suction power that lifts materials up and mixes them continuously inside the emulsion tank. This type of blending action allows the material to be dispersed more quickly than other methods of homogenization. The high shear homogenizer can be used to mix a wide range of products, from water-oil emulsions to high viscous sauces.

The homogenizing mixer is also suitable for abrasive products, such as powdered chemicals. It is also ideal for emulsifying products that are difficult to dissolve in water. However, the constant rotation of the vacuum blades can cause excessive friction, which could harm some heat-sensitive ingredients. In addition, the vacuum system prevents aeration, which is important for maintaining product consistency. In addition, the hygienic design of the homogenizer makes it easier to clean than other types of equipment. It also includes CIP, which triggers the cleaning process automatically and saves the operator from having to manually clean the machine.

2. Effective emulsification

The vacuum emulsifier uses the power of shearing, centrifugation, diffusion, and other processes to homogenize ingredients. It can also reduce particle size, which is important for the effectiveness of a cream or lotion. It can even emulsify products with high viscosity. It is used in cosmetics, pharmaceuticals, and adhesive industries to process ointments, creams, and other liquids.

Vacuum emulsifiers work at high speed for hundreds of thousands of cycles, resulting in fine products with no air pockets. The machine can even suck the materials from the pots into a content discharge vessel when the desired consistency is achieved. Before using the machine, close all the metallic valves leading to the water and oil tanks.

The efficiency of a vacuum emulsifier depends on several factors, such as the shape of the material particles and their size. The size of the particles must be similar to enable them to mix well. The shape of the particles also determines whether they are compatible with one another. If the material has a rough texture, it will mix more easily than smooth ones. It is important to clean the machine after every use to ensure hygiene and safety. A CIP function is available to automatically trigger the cleaning process, which saves time and energy. It also helps to protect the product from contamination and prevents bacteria growth.

3. Low energy consumption

Vacuum emulsifying mixer is a multi-functional machine that can be used to mix cosmetic cream, skin cream, hair conditioner, eye shadow, ointment, and suppository. It uses hydraulic shear to create a fine and stable product with no bubbles. The resulting products are safe and easy to use. Its design and technology comply with GMP requirements, making it an ideal choice for laboratories and small-scale industries.

This machine has two separate pots for water and oil, which can be heated with steam or electric power. It also has a suck product inlet pipe and an electric control system. This allows the user to easily change between different production processes. Its design is also safe and ergonomic, with a control panel that can be mounted on the wall.

In addition to the mixing and emulsifying functions, this machine also has a vacuum system that can be adjusted according to the specific needs of each production process. It can be used for small-scale FMCG, pharmaceutical, food or chemicals manufacturing. Its heating modes are steam warming or electric warming, and it has an aseptic vacuum pump that meets the required standards of sterility.

A vacuum emulsifier is the perfect solution for manufacturers who want to increase their production speed and improve their product quality. It is also an excellent option for reducing labor costs. The machine is designed to minimize energy consumption and ensure that all the necessary ingredients are mixed in Automation equipment supplier the right proportion. It also has built-in safety features that prevent accidental machine malfunctions, such as colored push buttons that make it harder to accidentally press them and an alarm system that will sound if the vacuum valves aren’t closed properly.

4. High efficiency

Vacuum emulsifier is a perfect equipment for producing creams, ointments and lotions on small scale for cosmetics, pharmaceutical, food and chemical industries. This is because it facilitates easy operating functions, high quality production performance and stable homogenizing efficiency. It also allows convenient cleaning and reasonable structure with low land area. Its advanced technology helps to protect the active constituents via suitable mixing procedures.

In addition to these advantages, vacuum emulsifier provides high efficiency in dispersing and mixing. This is due to the fact that it uses the power of vacuum to create a negative pressure inside the mixing pot and keep the material inside. This prevents the product from absorbing air, which could lead to labile products and easily polluted by bacteria. It also helps to reduce bottom sediments by reducing the droplet size and micro-aeration.

In cosmetics, vacuum emulsifier is mainly used for manufacturing cosmetics like skin cream, eye cream and hair conditioner. It is also employed in the pharmaceutical industry for processing ointments, oral syrups, latex and injections. It is also useful in the food industry for making mayonnaise, dressing and jam. It is also commonly used in the chemical industry for emulsifying polyesters, synthetic fibers, saponification and coating liquids. Paints, paper and printing and dyeing auxiliaries, pesticide and fertilizers, plastics and rubber, power electronics, petrochemical and other manufacturing industries are some of the other areas where vacuum emulsifier is utilized.