Advantages of Using a Vacuum Emulsifier

Vacuum emulsifier is useful in producing products like creams, gels, and ointments. It aids in perfect emulsification of materials leading to fine and smooth end products. It is also designed with CIP/SIP which makes cleaning very convenient. Its product contact parts are made of Stainless Steel 316Ll.

It has multiple functions including mixing, dispersing, homogenizing and emulsifying high viscous material under vacuum state.

Benefits

Using a vacuum emulsifier can make products with higher stability. This means they will last longer and won’t separate over time. It can also reduce the amount of time and energy required to produce a product. Vacuum emulsification can also increase the amount of product that can be produced in one batch. This can help reduce production costs and increase profits.

Vacuum emulsifiers are used in cosmetic, pharmaceutical, and food industries to create ointments, lip balms, lotions, creams, hair gels, soaps, nutritional honey, facial cleansers, and lipsticks. They are also used in the food industry to process mayonnaise, dressings, jam, and margarine.

This type of mixer has a main frame with an oil tank, water tank, emulsifying pot, Vacuum emulsifier vacuum system, electric lifting system, heating system, stirring system, operation control cabinet and pipeline system. It can be connected to a steaming generator for heating the emulsifying pot. It can work in a temperature range of 50-80 degrees Celsius.

When the machine is turned on, the planet carrier rotates, triggering the stirring shaft in the box to rotate at high speed. This produces a strong suction force that draws the materials into it and subject them to shearing and kneading, allowing for emulsification, dispersal, and mixing. The scraper agitator helps to remove any materials that are stuck on the emulsifying pot wall. This allows the emulsifying mixer to work consistently with a high level of hygiene.

This machine also has a built-in cooling system to help prevent the products from reaching dangerous temperatures during the production process. The cooling system also helps to reduce the formation of bottom sediments in the mixture. These sediments can be reduced by adding more low-density liquids, conducting micro-aeration, or reducing the droplet size of the material.

Vacuum Homogenizers are designed to meet the strict requirements of the CGMP (Cleaning in Place) and Sterilize-in-Place (SIP) processes. They are made from 304 stainless steel and are mirror polished to ensure that they are free of contaminants. This makes them suitable for use with many different types of chemicals.

A vacuum emulsifier is the perfect solution for manufacturing high-end skin cream and other skin care products. It can be used to mix a variety of ingredients with varying viscosities, and it will provide an even distribution without any lumping or clogging. This can significantly improve the product quality and increase its shelf life. It can also be used to manufacture other cosmetic products, such as toothpastes, shaving creams, and shampoos. In addition to this, a vacuum homogenizer can help to save money on sourcing and storing raw materials. This can be especially beneficial for companies with limited storage space and budget constraints.

Advantages

Vacuum emulsifier has many advantages over other types of mixing machines. This type of machine can create an even and homogeneous product in a very short period of time, which is not possible with other types of equipment. It also has a number of safety features to protect the operator and machine from harm. It is important to use this equipment properly in order to maximize its benefits.

A vacuum emulsifier is an effective mixing device for making a variety of industrial products, including cosmetics, medicine, food, and chemicals. It can handle Automation equipment supplier a wide range of viscosities, from very thin to extremely thick. It is easy to operate and clean. It also saves a lot of time and energy compared to the manual method. The resulting products have improved uniformity and are easier to control the viscosity.

The blending process of the vacuum emulsifier is very fast, which is an advantage for manufacturing large quantities of products in a short amount of time. This type of machine is ideal for creating high-quality products, such as mayonnaise and salad dressings. It can also be used to make other foods, such as soups and sauces. It can also be used to produce a variety of other liquid products, such as shampoos and soaps.

Another advantage of this machine is its ability to handle a large range of materials. It is possible to create a fine-grained emulsion with a high level of shear force, which is not possible with other types of mixers. This is a useful feature for manufacturing products that require an unusual mixture of ingredients.

This emulsifier can be equipped with different types of agitation, such as wall scraping type, ribbon type, and paddle mixing. The machine can also be fitted with a vacuum system and electric lifting system. These systems can help prevent aeration, which can cause the mixing blades to degrade over time. The vacuum system can also help ensure that the mixing process is void of air bubbles.

The vacuum emulsifier is designed with an advanced computerized system that allows users to control the operation of the machine. The system can track all the parameters of the mix, such as temperature and mixing speed. This information is displayed on a touch screen. Users can also set up the upper and lower limits of temperature, and control the automatic valve. In addition, the system can track the performance of the rotor and stator. This data can be used to monitor and improve the efficiency of the emulsifier over time. The system can also be used to monitor the quality of the products produced by the emulsifier.