What Is a Vacuum Emulsifier?

Vacuum emulsifier is equipment that mixes the product materials of different viscosities in cosmetic & pharmaceutical industries. It is also being used in the food industry.

It can be used to emulsify foods like mayonnaise, dressings, jam, and butter. It is likewise being utilized to process ointments, oral syrups, latex, and emulsion injections in the drug industry.

What is the Application of Vacuum Emulsifying Mixer?

A vacuum emulsifying mixer is used in pharmaceutical and cosmetic industries to mix immeasurable products such as body cream, lotion, shampoo, hair conditioner, shaving gel, syrups, lipsticks, lip glows, and injections. This machine can be used in small batches as well as on an industrial scale. There are different types of these machines available in the market that can handle various batch sizes from 20-3000 liters.

Vacuum emulsifying mixer uses high shear to distribute one phase into another continuous phase quickly and uniformly under a vacuum state. This mixing happens through the strong kinetic force generated by shear between the stator and the rotor. The mixer is also equipped with a scraper that helps to clean the equipment easily.

Besides, a vacuum emulsifier has a Vacuum emulsifier cooling system that helps to keep the operating temperature low. This is important because long processes can increase the temperature of the equipment. It is also necessary to have a CIP (Cleaning in Place) function that ensures hygiene. This ensures that all parts of the machine are cleaned thoroughly, even those that may not be reached manually.

In addition to this, the vacuum emulsifying mixer is equipped with a PLC touch screen that makes it easy to use. It can automatically record production data and facilitates operation flexibility. It also helps you to reduce labor intensity.

What are the Characteristics of Vacuum Emulsifying Mixer?

This machine is a versatile equipment that can be used for mixing, distributing, homogenizing, and emulsifying highly viscous materials. It has a system that prevents dead corners since it uses scrapers to help clean the inner surface of the machine. It can also be used for heating and cooling and is equipped with a vacuum and an electric control system. It is designed to provide the highest standard for cleanliness and sterility.

This type of mixer is ideal for preparing cosmetic products and pharmaceutical ointments. It can also be used in food processing to make ice cream and other cold products. It is an efficient method of mixing since it reduces the time required for manual mixing and produces a more uniform result. In addition, it is much more energy-efficient than traditional mixers.

Vacuum emulsifying mixers are easy to operate and have many safety features. These include colored push buttons that are harder to accidentally press and an alarm that can tell if the vacuum valves aren’t holding pressure. The system can also be shut down if the water temperature is too high. The machine should be checked regularly to ensure that it is operating correctly and preventing damage. This can be done by assessing the condition of the hydraulic pump, the surface cleaning and appearance of the stainless steel reactor, and the viscosity of the hydraulic transmission oil.

What are the Available Batch Sizes of Vacuum Emulsifying Mixer?

The batch size of a vacuum emulsifying mixer depends on the natural characteristics of your ingredients. Rough products tend to inter pores resulting in perfect emulsification, while irregularly shaped materials don’t mix well. The particle sizes of your ingredients also play a role in how well your product mixes, as smaller particles are easier to combine.

Vacuum emulsifying mixers are available in a variety of working capacities, from 1 cps to 750,000 cps. They can handle a wide range of materials, including sealants, rubber bases, master-batches, chewing gum, silicone, lubricating greases, and cosmetic & personal care products.

Using a vacuum emulsifying mixer is fast and simple. The machine is designed to disperse, emulsify, homogenize, and vacuum in a single operation. It is a highly versatile and reliable equipment used in the pharmaceutical, chemical, food & beverage, and cosmetic & personal care industries.

This type of emulsifier is suitable for small, medium, and huge batches of refined products. It can be used with scraper agitators, ribbon agitators, and paddle agitators to easily handle liquids of different viscosities. The shear-rapid head of this equipment can achieve a high shear rate to ensure that your products are uniformly mixed without any voids. The machine is also equipped with a content discharge vessel that can be operated manually or mechanically. The content is then discharged into another container or bottle.

What Should You Pay Attention to when Operating the Vacuum Emulsifying Mixer?

The vacuum emulsifier is a multi-functional machine used for mixing, dispersing, homogenizing, and emulsifying highly viscous products. It is also capable of preventing dead corners in the mixture by using scrapers. This is a vital function for ensuring product safety from any forms of contamination, especially for sensitive and heat-sensitive products. It is recommended that you invest in a model with CIP (clean in place) functionality, which will automatically trigger cleaning procedures during production. This will save you from the trouble of having to manually clean the machine after every use.

The main structure of a vacuum emulsifying mixer includes the emulsify pot, water pot, oil pot and work frame. The oil pot is used to suck the oil from the water pot and the dissolved oil will then be sucked into the emulsify Automation equipment supplier pot by soft pipes. The emulsify pot is then used to mix the water and oil together.

If the temperature of your emulsifying mixer is not going up, you may need to examine some factors. For example, there might be a problem with the heating power supply or the heater configuration. You should also ensure that the water tank is fully refueled and that there are no leaks from the stainless steel reactor. In addition, you should check whether the inlet and outlet valves are open.