Advantages of Vacuum Emulsifier
Vacuum emulsifier is an ideal piece of equipment for blending. It can be used in a range of applications and is hygienically made to meet normal GMP requirements.
It can be used in daily chemical industry to emulsify washing powder and liquid detergent. It is also widely used in food business to produce mayonnaise, dressing, jam and spread. Drug ventures can also use it to handle treatments, oral fluids and child foods.
What is a Vacuum Emulsifying Mixer?
A vacuum emulsifying mixer is an equipment used for mixing, distributing, homogenizing and Vacuum emulsifier aspirating highly dense and viscous products. It is a versatile machine that can be used for industrial applications such as making cosmetics, medicines, food and chemistry products including dyeing and printing inks. It is also used in laboratory for testing and designing new solutions.
Vacuum Emulsifier consists of two pots, one is the oil tank and other is water tank. These tanks are connected by a pipe. This pipe is sealed from the bottom and a vacuum pump is used to create a negative pressure inside the pot. This negative pressure is then pulled by a motor through the centrifugal pump into the vacuum tank. This is what makes the emulsification process so smooth and efficient.
There are several types of vacuum emulsifier available in the market depending on your requirements. For example, you can choose a model that has a center agitation and wall scraping, or a model that uses high shear homogenizer to make a very precise solution. Using this type of equipment allows you to get perfect shearing homogenization which is very important for the production of creams and ointments.
Another feature that you should look for in a good vacuum emulsifier is the heating system. This is especially necessary if you’re working with products that need to be heated up to a specific temperature. It’s important that the mixer you choose has probes and devices adjusted for electrical heating so that your product is not affected by a sudden change in temperature.
How does it work?
Vacuum homogenizer mixer is an important mechanical equipment used in cosmetics, food, chemical and pharmaceutical industry. It emulsifies, stirs and homogenizes cream materials in a vacuum state to achieve high-quality products. It is mainly composed of water pot, oil pot, emulsifying pot, lifting system, operation platform and electric control system (PLC is optional).
Before the mixing process begins it is necessary to prepare the equipment by switching ON the power and heating button of the water and oil pot and then open the valves to let them reach an estimated temperature. Then, the ingredients are added to the emulsifying pot and then mixed at an assigned stirring pace by the sweep wall stirring device. Thanks to the opposing forces by the center agitator and the wall scraper, the ingredients move to the top from the bottom and then back to the bottom repeatedly, so that they are mixed evenly.
After that, the outer frame agitator with attached Teflon blades scrapes the materials off the emulsifying tank wall and flares them upward so that they don’t always stick to the wall and burn. Meanwhile, the inner straight impeller rotates clockwise slowly and moves the materials downward into the high speed homogenizing and emulsifying zone. The strong energy generated by hydraulic shearing, centrifugal extruding, impacting and breaking in the narrow space between stator and rotor produces high shear force that makes the material crushed, dispersed, emulsified, and accelerated to jet out through the holes of the stator continuously.
What are its advantages?
Compared to traditional industrial mixers, vacuum emulsifying mixers are more precise. They produce a more homogeneous mix and can be used with both viscous and non-viscous liquids. They also allow for a higher degree of control over the mixing process.
Unlike other industrial mixers, the vacuum emulsifying machine is fully enclosed, which reduces the amount of product that comes into contact with the air. This helps to increase production efficiency and maintain a high level of quality. Additionally, the vacuum emulsifying machine can be operated at a much faster rate than other types of industrial mixers. This makes it an ideal choice for pharmaceutical industry applications, such as ointments, preparations, and gels.
Vacuum emulsifying mixers use a high shear agitator and a high-speed motor to create an internal vacuum state in which the materials are processed under a strong energy of motion and strong shearing between rotor and stator. The material is sucked by the vacuum between the stator and rotor, which then forms an emulsion under the action of the various forces in different directions. This includes crushing, dispersing, centrifugal extrusion, and liquid layer friction.
The rotor is attached to the stator by flanges, which allows it to generate powerful suction force. This force acts on the material, creating a strong turbulence. The mixing system can be adjusted and vision on the screen to set the working specifications, temperature level, and processing time.
What are its disadvantages?
A vacuum emulsifier is a popular mixing equipment that can homogenize, emulsify, disperse, and refine materials. This type of mixer is used in various industries, including pharmaceuticals, cosmetics, and paints and coatings. It has several advantages over other types of industrial mixers.
It is easy to use and can be adjusted according to the production process. It is also clean and safe to operate, and it can reduce the risk of contamination. In addition, it is efficient and can Automation equipment supplier save energy. It is an excellent choice for a manufacturing plant that needs to produce high-quality products on a tight schedule.
There are some disadvantages to using a vacuum emulsifier. For example, it can take longer to create a stable emulsion than other methods. Also, the mixing process can be interrupted if there is a leak in the vacuum system. However, these disadvantages can be easily overcome by using the correct maintenance practices.
Vacuum emulsifiers are also more expensive than other industrial mixers. But the investment pays off in the long run because they reduce labor costs. In addition, they can increase productivity by reducing the time it takes to prepare ingredients. The emulsifiers can also save money by reducing waste. Another advantage of using a vacuum emulsifier is that it can help to reduce the amount of air pollution produced by a manufacturing facility.