Choosing a Silicone Parts Manufacturer
Manufacturer of custom extruded & molded silicone rubber products including O-rings, seals & diaphragms. Services include die cutting, machining and assembly. ISO 9001 certified.
Medical-grade silicone is used in many types of devices thanks to its resistance to heat, oxygen and chemicals. It also offers biocompatibility. 3D printing technology now allows medical manufacturers to produce durable parts with fine finishes.
Silicone rubber is a versatile, high-performance polymer that can be manufactured into various shapes and sizes to suit specific needs. Some common applications include insulation sleeving, seals and molded components. Its elastomeric properties enable it to stretch and return to its original shape without losing its functional integrity.
Minnesota Rubber and Plastics offers high precision, close tolerance silicone and thermoplastic components. They use material science to support design and development, prototyping and manufacturing services. Their specialized processes and equipment allow them to manufacture parts with a wide range of properties, including temperature resistance, tensile strength, hardness, chemical inertness and electrical conductivity.
The company provides a variety of machining and fabricated services using high-temperature, high-performance polymers such as PEEK, PEI, PVC and PTFE. They also manufacture thermoplastic elastomers, such as ETFE, FEP and PVDF, along with elastomeric materials like silicone. They can provide a variety of fabrication techniques, including cutting, drilling, turning, milling and silk screening.
Vanguard Products Corporation distributes a wide range of silicone-based products. These include silicone fluids, emulsions, antifoams, encapsulants and sealants. They can also provide silicone resins and lubricants, which are suitable for the electronics, automotive, marine and medical industries. They can offer a range of custom manufacturing, warehousing and inventory management solutions to meet customers’ demands. They can also provide Kanban, JIT and emergency delivery services.
In addition to having production capabilities that align with your product requirements, the silicone manufacturer you choose should also be able to deliver the products on time and in line with your specifications. To ensure that they can do so, consider their capacity, their ability to adjust to changes in demand, and the flexibility of their manufacturing processes.
When evaluating potential partners, you should also take into account any necessary color-matching capabilities and expertise in creating specific surface finishes, as well as any regulatory or compliance standards that your products must meet. For example, if your medical device will be used by patients, you may need to find Silicone Parts Manufacturer a manufacturer that can produce your silicone components in a class 8 cleanroom to meet hygienic standards.
Custom manufacturer of injection/compression molded silicone sponge, foam and sheets, as well as gasket assembly and lamination. Also offers waterjet, die and kiss cutting services. Serves aerospace, telecommunications, military, medical device and renewable energy industries. Offers prototype and low- to high-volume production runs. Suitable for bumper, diaphragm, hose, valve, novelty products and seals. Uses silicone, fluorosilicone, neoprene, EPDM, urethane and nitrile rubbers.
Silicone parts are used in many applications, ranging from consumer products like squeegees and golf club grips to automotive components, kitchen and home appliances and aerospace devices. This wide variety of uses necessitates high-quality materials that can maintain their shape despite extensive use and frequent contact with water, oil or chemicals.
For these reasons, silicone elastomers are among the most costly materials to manufacture. Silicone production is a global industry, with significant differences in manufacturing costs based on geography and raw material sources. For example, raw materials used to make silicone can cost significantly less in China than in the United States. In addition, manufacturing in the United States carries additional costs such as labor and energy.
To keep production costs low, silicone parts manufacturers leverage traditional manufacturing processes alongside 3D printing and other additive technologies. For example, stereolithography 3D printing offers multiple silicone-like resins that can support end-use manufacturing of certain silicone parts. Silicone injection molding is a more cost-effective solution for larger volumes, but requires specialized machinery and design constraints that limit the range of part shapes that can be produced.
In addition to liquid injection molding, silicone extrusion and custom silicone overmolding are also available. This includes custom transfer, compression and insert compression molded parts along with custom bellows, diaphragms and O-rings. Custom silicone overmolding options include bonded applications for encapsulating medically implanted electronics, creating slip-resistant handles and insulating electrical wires.
Invented in Silly Putty form, silicone rubber has since gone from an everyday toy to a useful household Silicone Supplies and commercial material. Its versatility makes it an ideal choice for a variety of industries like automotive, medical, construction and aerospace. Its unique properties allow it to withstand harsh weather conditions, heat, chemicals and even UV radiation.
Silicone is available in many forms including liquid injection molding (LSR) and transfer, compression, and micro molded versions. Silicone is a non-toxic, biocompatible, durable and flexible elastomer that can be molded to precise specifications. Apple Rubber’s precision mold capabilities allow us to produce high-quality silicone seals and parts for use in cleanroom, operating rooms, dashboards and circuit boards.
We offer custom transfer, injection, insert compression and overmolding services with silicone to create parts like bellows, diaphragms, o-rings, mats, plugs, bushings, rail flanges, barrel bases and wedges. Our services also include design, engineering and research and development support.
SAM has been touted as a game-changer in the world of additive manufacturing. It is said to generate smoother finishes than other AM technologies and can produce components with a durometer ranging from 20-60A, comparable to injection-molded LSR parts. This flexibility means that a part developer can avoid the design constraints of injection molding while still getting the benefits of AM. This is great news for companies developing medical parts and other advanced products with complex shapes.