How to Operate a Pallet Jack Stacker
Stackers are effective over a wide range of transport distances, making short runs quick and efficient while taking the work out of longer ones. However, they must be used by trained staff and abide by all OSHA regulations.
Stackers typically feature a hydraulic pump with a control lever or handle for up and down. They also include steer wheels and a load wheel to maneuver the pallets where they need to go.
1. Hydraulic System
The hydraulic system of a pallet stacker is powered by electric motors that enable it t-move and lift heavier loads than a standard flat jack. These machines are a good option for businesses that want t-save on fuel costs and boost team efficiency.
The non-compressibility and lubricity of the hydraulic oil in these machines ensure they can safely lift heavy items without overpowering them. This is a key feature in high-use warehouse environments where goods can often exceed the machine’s load capacity.
These machines are also more affordable than larger mechanical pieces of equipment, making them a manual chain hoists worthwhile investment for businesses that need t-simplify their supply chain while keeping costs low. They are nimble enough t-be employed in a wide range of professional situations, too, which eliminates the risk of them becoming obsolete when your business expands or shifts direction.
Some models come equipped with a built-in weighing system that takes its power from the pallet truck battery through a tee fitting. This system makes it easy t-track the weight of loads lifted and reduces the risk of overloading.
2. Forks or Prongs
Pallet jacks are incredibly useful tools in warehouses and construction sites. Cheaper and easier to use than forklift trucks, they make transporting loads over short distances quick and efficient. However, even the most basic pallet jack requires familiarity with its mechanics to operate correctly and safely.
To steer a pallet jack, stand behind it with both hands on the metal handle. Locate the control lever on the handle and squeeze it to lower the forks. Once the prongs are lowered about an inch off the ground, slide them underneath the load you want to move.
Once the forks are under the load, press the control lever again to raise the lift cylinder. This raises the forks so you can drive the vehicle over the pallet. Depending on your needs, you can also adjust the fork height by moving the lift handle up and down. This way, you can maneuver a loaded pallet jack through tight spaces where a forklift wouldn’t fit. For example, you can easily use a pallet jack in a walk-in freezer or other tight environment that would be difficult with a forklift.
3. Control Lever
The control lever is a handle on the top of a pallet stacker that allows you to drive and lower the jack forks. It can be set to the drive position (in the center) for moving loads from place to place, or the lift position for lifting and placing heavy pallets on a stack. Some electric pallet jacks also feature up and down buttons for moving the forks in addition to the drive and lift controls.
Unlike traditional forklifts, pallet stackers have a smaller footprint and can maneuver easily in tight spaces. They can also be fitted with a variety of attachments, expanding their functionality even further.
One of the most cost-effective warehouse items, pallet stackers sit at the halfway point between a flat jack and larger forklifts. They’re cheap to add to your supply chain and work to improve efficiencies throughout the process.
4. Steer Wheels
The steering wheels of a pallet stacker play a crucial role when it comes to changing directions. These wheels are connected to the swiveling base, which is manipulated using the control handle. They are larger in diameter than the load wheels and usually made of polyurethane or nylon. These wheels do not enter the opening underneath a pallet and must be able to maneuver over rough surfaces.
The type of wheel you choose will depend on your application. For example, if you are operating in a customer-facing area where marks on the floor could negatively impact your customers’ perception of your company, go with polyurethane wheels. These also make less noise than nylon wheels.
When it comes to replacing pallet jack wheels, you should always replace them in pairs – this ensures that the new tires are evenly worn and reduces stress on the components they are mounted to. If the wheels are unevenly worn, it can cause the pallet jack to lean or shift, potentially leading to costly repairs in the future.
5. Load Wheels
Pallet jack stackers are versatile, efficient warehouse products. They reduce workplace Manual Chain Hoists Manufacturer stress by allowing workers to accomplish tasks quickly and accurately. Quality providers will offer a wide range of equipment options to meet your needs, from large-duty stackers for heavy materials to compact stackers for low-level transport.
Load wheels are located underneath the pallet jack forks and help you ease loads onto them. Depending on your needs, you may have two to four load wheels. Typically, they are nylon or polyurethane material, which enables smooth movement and can withstand rough surfaces.
Steer wheels are 7-8 inches in diameter and enable the pallet jack to turn. They are mounted on a swiveling base, which is actuated by the control handle. The steering wheel has a tread molded to it, which makes contact with the floor, and a hub with steel bearings that reduce friction. Keep the steering and load wheels of your pallet jack in good condition. Running over significant cracks, gaps or steep curbs can damage the wheels and cause them to chunk. Always keep the pallet jack free of debris, such as nails, screws and wood chips, that can get embedded in the wheel.