How an Industrial Vacuum Can Save Facilities Thousands in Labor Costs and Production Downtime
An industrial vacuum is a must-have piece of equipment for material transfer and cleaning tasks in many industries. Industrial vacuums can help save facilities tens of thousands in labor costs and production downtime by automating housekeeping tasks.
An industrial vacuum is designed and built to last. It has a high-quality motor, reinforced hoses and multiple element filters for optimal performance.
Easy to Operate
Industrial vacuum cleaners are easy to use compared to more traditional cleaning methods. They’re also designed to be safe and reliable. Facilities can create simple preventative maintenance routines to help extend the life of these machines and keep them performing at peak performance.
Industrial environments often work with a variety of particles that are either combustible or toxic. These include scrap metal, metal chips, coolant, dust, sand, chemicals, and other liquids. Specialized industrial vacuum systems are designed to safely handle these materials and remove them from the workplace to minimize the risk of fire or explosion, cross-contamination, and volatile working conditions.
Choosing the right type of industrial vacuum cleaner depends on the environment and the material being handled. For example, if an environment requires a high level of filtration to prevent the spread of particles or hazardous materials, a HEPA filter is required. On the other hand, if the environment is mostly dry and only requires the removal of larger debris such as gravel or broken concrete, a standard motor might suffice.
It’s also important to properly maintain an industrial vacuum to extend its life and reduce repair costs. This includes checking for clogs and blockages in the hose, changing the bag regularly, and cleaning the machine. It’s also a good idea to read the instruction manual thoroughly before using an industrial vacuum.
Easy to Maintain
Industrial vacuum systems are designed with less moving parts to limit wear and tear. This also makes them easier to maintain and repair when necessary. Many have a long service life industrial vacuum and can be used in multiple applications. They are also safe to work with in potentially hazardous environments. They can be hose-mounted or floor-mounted, and can come in different sizes to accommodate any cleaning situation.
Unlike your average shop-type vacuum cleaner, which uses small collection bags that must be frequently replaced, industrial machines use large containers for dry and liquid pickup. These canisters are typically made of steel or plastic and have easy access lids. They can be lined with HEPA or standard filters to meet the needs of specific environments. They can also include a drain or other special features for liquids like metal and non-metal debris or chemical spills.
Some industries, like baking, require specialized industrial vacuums to handle their specific materials. Flour is a fine and dusty material that can quickly clog normal machines. This requires a specially constructed machine with multi-stage filtration and filter shakers to prevent clogging.
Another industry with special requirements is aircraft assembly. Aviation manufacturers must have clean rooms for their processes, which requires an industrial vacuum with a HEPA filter to prevent the spread of powders and paints.
The ability to safely handle different types of materials is key for industrial vacuums. Understanding the material will assist in determining whether a dry vacuum, wet vacuum, or combined wet and dry system is required. Several factors must be taken into account including the consistency of the material, its abrasiveness and corrosive qualities, and its transfer temperature.
In the manufacturing industry, industrial vacuum cleaners are used to help clean up and manage the movement of materials. Industrial vacs can help recover chip and coolant from machining operations, clean up oil spills in assembly plants, and even move hazardous waste from the manufacturing process.
High quality industrial vacs are also essential to help manage and clean pharmaceutical facilities. Pharmaceutical workers use a variety of chemicals and powders in the production of medicine and drugs. These powders can be very fine and easily inhaled. For this reason, highly efficient HEPA filters are standard in these systems to prevent any airborne contamination.
There is no place where cleanliness is more critical than in a healthcare facility. High performance HEPA industrial vacuums are regularly used to remove dust and debris from the work areas of hospitals, clinics and care homes. This will assist in maintaining the highest standards of hygiene in these environments and ensure the safety of patients and employees.
In order to help facilities tailor their industrial vacuum cleaners to specific needs, manufacturers create a wide range of system elements and attachment industrial vacuum accessories. These include pre-separators, tubing, vacuum hoses, and bulk pick up nozzles. These components are easily assembled and connected to form an efficient, customized dust collection system.
For example, facilities with combustible dust situations require equipment that can collect these dusts safely without creating a fire hazard or violating OSHA and NFPA standards. Likewise, specialized industries like beverage production must adhere to stringent food safety standards that are difficult to meet with standard commercial cleaners. Industrial vacuums can reduce the risk of contamination by picking up contaminants and ensuring that they are not blown back into production materials.
These machines are also a smart investment for facilities that are looking to increase productivity. The reduced amount of fine dust particles entering machinery allows the equipment to last longer and cuts down on repairs and downtime.
Additionally, these machines can be easily relocated if necessary to other areas within the facility. This feature is especially important for facilities that work on large scale projects and need to relocate the vacuum from one area to another as needed. This is possible because these units are often mounted on trailers that can be towed to new locations as needed.