Augmented Reality in Manufacturing Industry
AR combines computer-generated information with the real world. Unlike virtual reality, which blocks the sense of real-world reality with headsets, AR allows users to interact with digital information and the environment around them simultaneously.
Using AR, manufacturing workers can quickly and efficiently locate inventory in warehouses. This also allows them to test out new warehouse layouts and improve overall efficiency.
Real-time monitoring of machinery and processes
AR enables workers to access important information on any machine and resolve issues without obstructing production. This helps prevent rework and reduces quality issues in the finished product. In addition, it allows manufacturers to track manual processes, including cycle times and defects. This data can help improve machine design and maintenance practices.
The use of AR increases employee engagement on the job. It simplifies complex processes, enabling employees to work faster and more efficiently. It can also improve safety, inspection, training and workflow. It also helps increase worker confidence because they are able to perform complex tasks without fear of making mistakes.
With AR, employees can get step-by-step digital instructions and view instructional videos, blueprints and more. They can also see their surroundings in 3D, which helps them identify potential issues more quickly. Additionally, the technology provides real-time feedback.
In aerospace and defense manufacturing, augmented reality applications can augmented reality in manufacturing industry simplify complex assembly and standardization processes. For example, LightGuide AR software allows workers to confirm their progress in each step and ensures that the next steps are correct, reducing errors and improving quality.
In addition, AR helps with troubleshooting and remote support. It can allow technicians and engineers to mark up live views of machines for a better understanding of the problem. They can then connect to an expert who can guide them through the troubleshooting process. This reduces downtime and costs associated with maintenance and repairs.
Streamlining routine operations
Streamlining routine operations helps manufacturers cut costs and increase productivity. Moreover, it ensures a better quality of products and faster time to market. AR can help companies achieve this by allowing workers to perform more tasks with less training and coaching. In addition, it reduces the time required for manual process monitoring and improves the speed of production processes.
With augmented reality, instructions are overlaid directly on the work surface and are easier to follow. This way, the worker can focus on one task at a time and reduce errors. In addition, AR can help employees document work instructions and identify flaws in the process. It can also help managers find a new technique to streamline a certain process and avoid errors in the future.
Another important use of AR in manufacturing is collaborating with experts remotely. Senior personnel often cannot travel to a field site to resolve problems in real-time. However, augmented reality allows them to do so by superimposing virtual images on the actual work environment. This way, they can provide instantaneous feedback and advice to their colleagues without needing to leave their offices.
Using AR in manufacturing is helping many businesses become more efficient. For example, DHL has used an AR app to make warehouse inventory data more accessible. This makes it easy for workers to track inventory levels and anticipate shipping times. In addition, augmented reality can help workers navigate through complex warehouses with greater ease.
Creating a safer workplace
In any manufacturing process, there are potential safety hazards that can lead to injury or even death. One of the best ways to reduce these risks is through high-quality augmented reality in manufacturing industry training. Another is to provide the workers with the tools and technology they need to avoid these dangers. Augmented reality is a powerful tool for both of these goals.
For example, a worker using an AR headset can instantly see how to use equipment and where it is located in the warehouse. They can also consult a live inventory report and easily analyse expected order pick times. This helps them complete the job without having to leave their workspace or rely on paper lists that can be inaccurate or out-of-date.
Then, if a worker is unsure how to proceed with a job, they can ask an expert for help remotely. The remote assistance feature allows the experts to view a live stream of the situation and offer guidance from anywhere in the world. This allows for more effective troubleshooting and faster resolution of issues, reducing production downtime or machine service turnaround times.
Likewise, augmented reality is an excellent tool for making workplace safety training more interactive and immersive. For example, a worker can practice using heavy machinery in an augmented reality simulation before trying it out in the real world. This makes it easier for them to understand how to handle the machine safely and prevents accidents from occurring.
Increasing maintenance efficiency
Manufacturing companies can often face difficulties when they’re dealing with maintenance issues on the shop floor. They need to be able to address these problems quickly to avoid losing production time and money. AR can help them do that by providing a real-time view of the product and identifying any issues that may arise.
Using AR for industrial maintenance can increase productivity by helping workers solve problems faster and more accurately. The technology can also be used to reduce the risk of injuries. For example, it can be used to provide employees with a virtual 3D view of equipment that they’re working on to make sure they don’t touch anything hot or dangerous.
Additionally, AR can help workers complete tasks faster by streamlining warehouse operations and eliminating the need for paper pick lists and hand-held scanners. One company, DHL, implemented an AR-based system in their warehouse to train their workers and saw a 25% improvement in picking efficiency.
Using AR can also improve the accuracy of manufacturing processes by making it easier for employees to identify the correct parts and their location in the assembly process. By superimposing digital work instructions on the actual piece of machinery, they can see where to place a part and how to perform a specific task. This will eliminate errors and rework and save valuable production time.