What Is a Pallet Rack Roll Forming Machine?

pallet rack roll forming machine

What Is a Pallet Rack Roll Forming Machine?

A pallet rack roll forming machine fabricates coiled steel into a specific profile. These machines are used to make components such as pallet rack posts, beams, and shelving.

Roll formed systems are less expensive than structural racking and can be adjusted quickly and easily. This type of system is ideal for warehouses with frequent changes in SKUs or lighter loads.

Upright Racks

Pallet racks are the most popular racking system in warehouses and other storage facilities because they are cost-effective, durable, customizable and easy to install. They allow you to efficiently store products and materials, improve operational efficiency and safety, and help prevent costly damage to your facility.

Upright racks consist of vertical towers that are connected by beams to form selective pallet racking. They come in a variety of sizes, styles and shapes that are tailored to suit the specific needs of each warehouse or facility.

Most uprights are ANSI/RMI certified, meaning that they comply with strict quality and durability standards and account for seismic codes in the design of their components. The RMI also funds product testing and research to ensure the quality of industrial steel storage racks and related products.

Choosing the right rack type is crucial for maximizing your storage capacity and ensuring the safety of your employees and the materials you store. Bastian Solutions can provide standard or custom designs to meet your unique needs, contact us today!

For example, a 42-inch-by-120-inch Husky Pallet Rack can save you time and money by allowing your employees to safely and quickly pick products. It’s also RMI Certified, which means that it’s built to the highest industry standards and is backed by a nationwide warranty.

In addition to providing a convenient storage solution, upright racks can also reduce your facility’s energy costs because they use less space than other racking types. They also keep your employees from getting in the way of each other when loading and unloading products, making it easier to maintain a consistent flow of inventory in your warehouse or facility.

Uprights are important structural elements of a rack system and must be installed correctly to ensure safety, longevity, and the integrity of your storage system. They should have enough clearance to accommodate the loads that they hold and their mounting points should not be near walls, aisles, building columns or walkways.

Uprights also need to have at least one anchor for every frame post. This will secure the system to the ground and protect it from abrasion and other damage. Uprights should be inspected regularly and repaired when needed. Look for sheared off or twisted footplates, missing or loose anchor bolts, or damage that’s more than 1/2″ off square.

Step Beams

Step beams are a standard feature of pallet rack systems. They provide a secure storage area for your products and are available in many lengths and gauges. They can be used for a variety of products, including paper, cardboard, plastic and metal.

Pallet rack step beams are easy to set up and relocate. They are welded together and feature load bearing studs that lock into teardrop shaped slots on the uprights, saving time during installation. These beams are manufactured from 0.14 gauge US steel and come in a powder coat finish to resist scratches.

They are commonly used in warehouses to store bulky items and heavy loads. They also offer a sturdy support for wire mesh decking and other solid surface material.

In addition to the benefits of step beams, they are also easier to maintain than other types of racking. They can be easily replaced and are less likely to snag on other materials or products, which can be a hazard in some warehouses.

The 96” L step beam from Interlake Mecalux offers a sleek appearance and a high capacity. It is easy to set up, and it is made from a lightweight steel that is strong enough to support palletized loads.

For additional safety, these beams feature self-engaging integral beam connector safety locks that are factory installed and replaceable. The beams also have a powder coat finish and are Signal Orange in color.

These step beams are also designed to be compatible with different wire decking styles. Some are designed to rest flush with the top of the beam while others have a waterfall type design where the decks sit directly in the step of the beam.

Some of these decks are also designed to have slot or location numbers etched pallet rack roll forming machine into the face of the decking. This is helpful for keeping track of your inventory.

These beams are a popular choice for warehouses because they can be used for a wide range of products. They are also less expensive than other beams and are extremely durable. In addition, they can be quickly adjusted to accommodate changing demands.


Pallet racking systems must have enough support to hold the weight of pallets and other items. Bracing is a simple, yet effective way to provide extra strength and stability for the system.

When a warehouse rack is designed properly, it can support between 80 and 85 percent of its filled floor space. This is ideal for maximizing storage utilization, while still providing ample room for loading and unloading products.

Forklifts can damage a system’s beams and uprights, so bracing is needed to reduce risk of collapse or other damage. In addition, it can make a rack more resilient to overloads and side impacts.

Bracing bars, called support arms, are connected to the upright columns and help to distribute the load evenly. They also help to increase the overall weight capacity of the system and resist damage from pallets and other items.

Some racking manufacturers offer bracing as a separate option that can be added to any pallet rack model. This can be an additional cost, but it is often a worthwhile investment.

Another advantage of bracing is that it can be used to create a specialized configuration that meets the needs of your company or facility. For example, if you have a high volume of heavy products, it is possible to build a rack that can store only these items.

This type of system is ideal for large distribution centers or manufacturing facilities. It provides quick access to all your products, while allowing for easy inventory turnover.

In addition, it can be used in drive-in applications where employees are constantly maneuvering lift trucks in and out of narrow bays. It also can withstand heavy loads, which is a plus for warehouses with a busy truck fleet.

Structural racking is a popular material choice for most warehouses, especially cold storage environments. Its frame strength allows it to withstand harsh conditions and extreme temperatures, making it ideal for many warehouse applications.

Racing Racks

Pallet rack roll forming machine is a tool that manufacturers can use to create a variety of products. It can produce different types of pallet racking systems, including boltless racks and long-span shelving.

Boltless racks are configured without nuts or bolts, making them a versatile storage option for warehouses that handle high numbers of SKUs. They can also be used for storing heavy-duty items in auto shops, such as engine parts and machinery.

Alternatively, they can be used to store other kinds of goods, such as food or pharmaceuticals. They are also great options for budget-oriented businesses that need to save money on their storage costs.

In addition to storing standard pallet sizes, these racks can be adjusted for custom load dimensions. This is especially helpful pallet rack roll forming machine for warehouses that handle a wide range of products and have varying product needs.

These racks can also be designed to accommodate special materials, such as coiled metals. Known as coil cradle racks, these racks allow for easy handling of coiled materials, reducing the risk of damage.

Another type of specialized racking system is the tire storage rack. This type of rack can be used to store a variety of different kinds of tires, including flat, tread, and laced. It can be installed in a warehouse, automotive industrial space, or other factory and is highly recommended for optimizing storage spaces.

The racks can be made from a variety of materials, such as steel and stainless steel. They are durable and sturdy, so they can be used for a long time.

For example, some racing racks are made from lightweight aluminum that’s perfect for open-wheel race cars. They’re also available in a variety of lengths and can be customized to fit any vehicle’s needs.

In addition, these racks can be manufactured in a variety of designs. Some are teardrop-shaped, while others feature a more traditional configuration. They’re a popular choice for warehouses that need to store a large variety of different sizes of products.

This racking system can be made from a variety of materials, including aluminum, iron, and stainless steel. It can also be configured to meet a variety of storage needs, including FIFO (first-in, first-out) inventory retrieval methods.

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