Benefits of a Roller Conveyor

Benefits of a Roller Conveyor

Roller conveyors are an ergonomic solution for transferring cases, totes, and pallets of varying sizes and weight. They can be powered or gravity driven, and can include zones for diverts, stops, merges, etc.

Mecalux built a technological solution for Finieco, allowing them to efficiently handle demand peaks in their automated warehouse. Learn more about this flexible internal transport system:


Whether it is for the movement of packages or pallets, a roller conveyor offers an affordable solution to many material handling problems. In addition, these systems are often much more efficient than manual methods. They also minimize the need for employee labor and are highly customizable. Using a combination of different types of roller conveyors can help your operation achieve even more efficiency.

The most basic of these conveyors is a gravity roller conveyor, which uses the force of gravity to move goods over free-spinning rollers. This type of conveyor is ideal for light-weight materials that aren’t fragile or awkwardly shaped, such as flat boxes and containers. Gravity conveyors are easy to install and relocatable, making them the most cost-effective option for moving goods in many applications.

A powered roller conveyor is a more advanced system that can operate over longer distances than a simple gravity conveyor. It can be outfitted with multiple power stations to control speed and direction. It can also be configured into zones, which roller conveyor allows goods to be segmented, accumulated, or stopped at specific points. mk North America’s powered conveyor systems are designed to meet the needs of any application, including high throughput operations and warehousing operations with varying production demands.

The most important factor when choosing a conveyor is to consider the size of your load and its loading conditions. Heavy, high-impact loads require a larger conveyor with wider rollers, while lighter, low-impact loads may only need smaller rollers.


Roller conveyors are designed to be strong, minimizing the amount of bending and twisting that employees must do in shipping and handling operations. They are also versatile, able to be expanded and retracted depending on the needs of the facility. For example, they can be used to transport 300 pound spools of copper wire, as demonstrated by EcoWipes in Poland. Alternatively, they can be used to transfer products from a vertical position into a horizontal one by using a laydown device, which allows employees to move the product without the need for manual lifting.

The versatility of roller conveyors is further enhanced by the wide array of accessories available to customize a system. These include side guides, telescopic floor stands and dovetail connections with clamps that allow for easy assembly and adjustments. These features allow users to adapt a conveyor to the warehouse layout design, unit load types and logistics processes in place, and even the ambient, refrigerated or frozen temperatures of the facility.

In addition, the number of trays or rows that make up the conveyor bed, as well as its length and bed breadth, all impact the load capacity. This information is important for establishing whether the system is capable of meeting the transport requirements of the application, as well as planning maintenance and replacing worn components before they break down.


Roller conveyors provide a safe and efficient way to transport unit loads of various sizes, shapes and weights. They also eliminate the risk of worker injury when lifting heavy materials, especially when combined with a forklift.

The type of conveyor system your company chooses depends on the types of materials, parts and products you transport, as well as any special requirements or restrictions you might have. Some of these requirements may include the Occupational Safety and Health Administration’s standards regarding load handling and safety. Others may include the maximum weight capacity, shaft hole location and roller position.

Regardless of your specific needs, the right conveyor system can improve efficiency and productivity in your warehouse or distribution center. Custom conveyor rollers are available in various designs and construction materials that allow them to adapt to the main unit handling applications:

An automotive assembly plant, for example, used grooved and omni-directional customized conveyor rollers to optimize their package sorting process. By enabling the conveyor to work bidirectionally, it significantly reduced processing time and improved delivery accuracy during peak shopping seasons. Moreover, it also allowed the facility to save money by reducing the rate of conveyor roller replacements. This means fewer workers need to perform maintenance on the system and more money can be invested in other operational improvements. Ultimately, a better conveyor system results in less downtime and more profit for your business.


Powered conveyor systems are an efficient way to transport materials within your facility. They utilize less energy than traditional conveyors, which means that you’ll save money on electricity bills. These conveyors can also reduce employee injuries, since workers don’t have to lift heavy products and packages manually.

However, it’s important to determine the exact needs of your business before deciding on a specific type of conveyor system. For instance, you may need a conveyor that’s capable of handling bandsaw machine manufacturer small products and fragile goods. You might also require a conveyor that can operate at high speeds, or one that’s flexible enough to handle changes in production schedules.

While there are a few different types of conveyors available on the market, roller conveyors are some of the most energy-efficient options. Their low energy consumption results in reduced costs and a lower carbon footprint. Additionally, these conveyors feature a decentralised power system, which reduces mechanical wear and prevents failures that result in expensive downtime.

Motor driven live roller conveyors are a relatively new conveyor type that uses individual motors to drive transportation rollers. These motors are built inside each roller, reducing energy consumption and lowering maintenance costs. They can even be switched off during periods of inactivity, which further reduces the overall cost of operation. They are a good choice for unit load handling applications, such as cartons, trays, workpiece carriers and tyres at normal ambient temperature.

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