Silicone Parts Manufacturer

Silicone Parts Manufacturer

Silicone Parts Manufacturer offers a wide variety of custom-molded silicone products including compression, flashless and rubber injection molding using High Consistency and liquid silicone rubber (LSR) with a Shore A durometer. Custom mold design, engineering and project management services are also available.

Silicone extrusion is used to make hoses, cords, complex profiles and cross-sectional parts such as oven seals. It uses a HCR compound with catalysts that is forced through an extrusion die to create the profiled silicone.

Aluminum Molds

Aluminum molds are commonly used in liquid silicone molding because they can be made quickly and at a low cost. They also have excellent heat conductivity, allowing them to distribute heat evenly throughout the mold and produce a consistent product. They can withstand repeated use and can maintain their exact dimensions for years.

Liquid silicone is a versatile material that can be molded into many different shapes and sizes. It can be soft and flexible like gummy bears, or hard and durable like a construction helmet. The ability to mold a wide range of materials allows for new and innovative uses of this amazing material.

Manufacturer of custom molded products and parts fabricated from extruded, molded and liquid injection molded (LIM) silicone rubbers. Capabilities include calendering, extruding, molding, vacuum forming, cutting, welding & splicing. Finished products include tubes, hoses, cords, profiles, oven seals & rods. Other services include in-house compounding & mixing, rapid prototyping, 3D CAD modeling, stereolithography up to 650 dpi for 0.0035 in. layers, CNC machining up to 10 ft. x 4 ft., cold and hot casting, RIM injection casting & painting.

Manufacturing silicone products in-house reduces lead times and provides flexibility in scheduling. It can also help to cut costs, save time and energy, and prevents errors caused by importing from abroad. Local manufacturers also allow for quicker and more efficient communication with customers, resulting in faster turnarounds and shortened product development timelines.

Stainless Steel Molds

Manufacturer of industrial silicone products including hoses, cords, seals and complex profiles. Extrusion and injection molding processes are utilized. Using foam, silicone, thermoplastic elastomer (TPE), ethylene propylene diene monomer (EPDM) and natural rubber materials. Custom color, logo and graphic imprinting options Silicone Parts Manufacturer are available. Services include custom molding, lab testing, sampling, pilot run and mass production. Serves automotive, construction, marine, chemical processing, medical and aerospace industries.

Stainless steel molds are more durable than aluminum and offer superior corrosion resistance, making them ideal for use in food-grade applications. They also distribute heat evenly, which helps ensure consistent product quality. Choosing the right metal for your mold will help you achieve the best results and minimize costs.

Injection molding allows you to incorporate silicone into non-plastic substrates, such as metal or ceramic, for increased design flexibility and cost savings. This process eliminates the need for secondary post-molding assembly, which can save you time and money in production.

Distributor of mold making silicones in a range of durometers, viscosities and chemistry types. Silicone rubbers are used for potting, print pads, rollers and encapsulation. Mold release coatings, lubricants, adhesives and sealants are also offered. Suitable for modeling, carving, casting, sculpture and taxidermy applications. Offers technical support and consulting services. Local manufacturers can streamline project timelines by providing in-person meetings and calls during normal operating hours.

Copper Molds

Manufacturer of extruded & molded products including seals & gaskets. Silicone extrusions include ‘P’ & ‘E’ profiles, ‘U’ channels, steel-core clip-on seals, solid & sponge cords, squares, rectangles & hollow ‘teardrops’. Molded products include silicone, EPDM, neoprene, Viton(r) & SBR rubber gaskets. ISO 9001 certified & capable of injection, compression, transfer & insert moldings.

The manufacturing process begins by mixing raw materials into a liquid form, then pressing it into pre-designed molds to shape the final product. The silicone rubber is then cured under heat and pressure until it has fully set, or vulcanized. This process allows the manufacturer to achieve a precise and consistent shape, as well as a high-quality finished product. The cured product will then undergo further processing and finishing to remove impurities, polish, or coat it. Whether you’re producing consumer or industrial silicone parts, choosing an experienced provider of silicone molding can ensure you get the results you need from your product design. Having a strategic approach to finding the right partner will help you find the best possible solution for your application and budget. A good provider should also be able to help you choose the appropriate manufacturing method, such as compression or injection molding, and provide support throughout the design phase. This will reduce risk, improve time to market, and lower costs.

Custom Molding

The manufacturing of high-precision custom silicone molds Silicone Parts Manufacturer is an intricate process. It is a highly-regulated industry with strict requirements for design support, prototype/pilot production, full-scale fully-automated LSR, LSR two-shot or multi-shot injection molding and overmolding for long-term high-volume parts production. These manufacturers use a class 8 clean room for hygienic needs, value-added procedures and effective quality systems to provide the highest level of service to their clients.

Liquid silicone rubber (LSR) is a versatile, flexible material that can be used in a wide variety of applications and industries. Its excellent thermal stability, low compression set and resistance to aging make it an ideal choice for many applications. LSR can be molded to form complex shapes and structures such as o-rings, seals and bellows.

Compression molding uses a heated mold to create a shape in the silicone rubber. The rubber sheet is then compressed by hydraulic pressure until it fills the mold cavity completely. It is then allowed to cool and harden before the mold is opened. This type of molding is commonly used to manufacture o-rings and sealing gaskets.

Dip molding is a variation of the compression molding process. It involves coating steel or aluminum molds with a molten liquid silicone. The melted silicone rubber is then dipped into the molds to coat them. The resulting molded part is strong, durable and flexible.

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