Vacuum Emulsifier

Vacuum Emulsifier

Vacuum emulsifier is easy-to-use gadget equipment, whose correct function will help avoid gadget failure inflicting manufacturing losses. It utilizes strong energy of motion to distribute one or multiple phases into another continuous phase in vacuum condition.

In cosmetics industry, vacuum emulsifier homogenizer can be used to process shampoo, liquid soap and daily chemical liquid wash products. It can also be used in the food business to process thick cream, cheese, oral fluids, baby foods and chocolate.

Types

There are many types of vacuum emulsifying mixer machines. The type you choose depends on the product and your application. Some are able to perform high shearing homogenization with little or no heat. These are ideal for sensitive tissues samples, lysols (disinfectant sprays), and foams. They can also mix oil and water phases efficiently. These are often less expensive than other methods and require much lower temperature settings.

A typical vacuum emulsifying machine consists of water pots, oil pots, a vacuum system, lifting and tilting systems, and an electric control panel. It is a multi-function machine that can do mixing, dispersing, emulsifying, and homogenizing at the same time. The machine is made of stainless steel and has safety devices for vacuum, hydraulic pumps, and operation platforms.

The vacuum pump helps to transfer ingredients from the water and oil pots to the emulsification plant. It also helps to remove air bubbles from the mixture. The oil hydraulic pump also helps to lift the cover of the main emulsification plant. This makes it easy to clean and sanitize the machine.

The TFZRJ 5-20L vacuum emulsifying mixer is widely used in cosmetic and pharmaceutical industries to process ointments and creams. It is also useful for emulsifying ground substance with large viscosity and a high content of solid. Other applications include the production of toothpastes, mouthwashes, and injections.

Functions

Vacuum emulsifier is an industrial equipment that mixes and makes viscous ointments, lotions and creams. It is also used to purify and disperse several industrial products like petroleum-based fuels and other liquids. It uses a high shear mechanism to distribute the one phase to another continuous phase very quickly and evenly. This is different from the homogenizer which uses kinetic energy to do the same task.

Vacum emulsifier mixer is a piece of easy non-preferred gadget equipment that can be utilized in any kind of production line. The machine controls the blending climate and stops air Vacuum emulsifier circulation that may cause a blend to create sharp edges. This will make sure that the blending procedure is smooth and it won’t have any defects.

The vacuum emulsifier mixer can also reduce the problem of flock deposits or bottom sediments. This can be done by adding more low-density liquids or reducing the droplet size. It can also be done by conducting partial air dissolution into the mixture, which is known as micro-aeration.

Vacuum emulsifier is very useful for cosmetic and pharmaceutical industries as Automation equipment supplier it is used to make mic body lotion, creams, detergents, shampoo and honey. It can be also used to treat medical problems like acne, dermatitis and others. It is also suitable for foods such as margarine, butter, ketchup and jams.

Applications

Vacuum emulsifying mixers can be used in several applications. They are ideal for preparing cream, lotion and ointment because they combine high shear mixing with vacuum conditions to make the process faster and more efficient. They are also suitable for making oils with a lot of solids into suppository medicines and are often used in laboratories.

A vacuum emulsifier has many benefits, including reduced time, better product quality and lower costs. It also reduces the risk of oxidation, degradation and contamination in the liquid mixture by pulling air out of the solution. This makes it more stable, which is important for pharmaceutical products.

Another benefit is that it can be used in cold environments, which is important for some ingredients, such as lysol sprays. However, it is not suitable for sensitive tissue samples or foams. It is also not very suitable for heat-dependent ingredients, such as lipids or surfactants.

Vacuum emulsifying mixers are available in semi-automatic and fully automatic models. The semi-automatic model requires manual interaction with the machine for operation, but is more cost-effective than a fully automated machine. A fully-automatic emulsifier mixer includes water and oil pots, a pump, an electric control system, a heating tube, and a vacuum system. It also has a stainless steel frame and an upside stand. It can be used for lab experiments or small-scale production.

Maintenance

When using a vacuum emulsifier, it is important to follow all the safety instructions. The mixer should be used in a clean, dry area to prevent damage to the machine or harm to the operator. It is also important to keep a log of maintenance to track when the machine needs cleaning or repairs. Some machines have colored push buttons that make it more difficult to accidentally press them, and there are alarm systems to warn if the valves aren’t held tightly. In addition, the operating platform should be dry to reduce the risk of slipping.

Vacuum emulsifiers are designed with European standards and feature mirror polishing and sturdy construction. They also have several warming modes that combine steam or electric heating. In addition to the emulsification function, these machines can also homogenize and defoam materials. They are often used to prepare cosmetics and pharmaceutical ointments. They are available in two models: high shear and low shear. Each model is suitable for different types of products. The vacuum emulsifier is made up of an emulsifying mixer, water phase tank, oil phase tank, vacuum pump and gas-water separator.

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