What Is a Vacuum Emulsifier?

What Is a Vacuum Emulsifier?

Vacuum emulsifier is an industrial machine that can process cosmetics, medicine, food and chemistry. It is also used for dyeing and printing inks.

The main pot of this equipment is vacuumed so air won’t mix into the materials during stirring. This is crucial since some raw materials are easily oxidized when mixed with air during the process.

1. Controlled Environment

Vacuum emulsifier is used to mix, disperse, and homogenize various semi-solid viscous materials in cosmetic, pharmaceutical, food, and chemical industries. It’s also ideal for laboratory experiments. It’s a small and compact equipment that can be used in a limited space. It is made up of main working tank, oil tank, vacuum homogogenous emulsifying system, hearting system, lifting mechanism, operation control cabinet, and piping system.

The machine has a shear mixer with high shear force and a vacuum homogenizer head with a rotor and holed stator that spins at a fast speed. The fast-spinning rotor and stator create a pressure contrast within the homo-head that shears, breaks, mixes, and emulsifies raw material.

In addition to this, the vacuum homogenizer head has a vacuum suction system that removes air from the product. This prevents bubbles from forming in the mixture. It also makes sure that the product has a uniform and consistent texture. The vacuum homogenizer can reach a temperature of up to 80 °C.

The vacuum emulsifier is easy to clean and is suitable for a variety of applications. It is safe for the environment and has a small footprint. It’s also durable and sturdy. It’s important to maintain proper cleaning to ensure that the machine lasts for a long time. You should wash the base and pots of your machine regularly. Then, make sure that you dry them well before storing it.

2. Higher Blending Results

A vacuum emulsifier is capable of mixing various products at a high speed. With this, you can create Vacuum emulsifier a smooth and even texture in the product. It also eliminates the need for extra distribution. This allows you to save time and money while still achieving great results.

In addition to that, a vacuum emulsifier can help you reduce the amount of air in the product. This will reduce the risk of oxidation and clogging. This will also increase the shelf life of your product. In addition, it can be used in both liquid and cream-based products.

The vacuum emulsifying mixer is an industrial machine that works with high-pressure pumps to create a vacuum in the water and oil pots. It can also be used to emulsify the product in a shorter time. This machine is ideal for a wide range of applications, including cosmetics, food, and pharmaceuticals.

This machine is semi-automatic and has a hydraulic lifting system, an electric control system (PLC is optional), an operation platform, and a washing and cleaning station. It is equipped with a water tank, a vacuum system, and an emulsifying tank. Its stainless-steel components are durable and sturdy. The machine is suitable for producing highly viscous emulsions, dispersions, and suspensions. The emulsifying mixer is designed to meet the needs of the food industry.

3. Stable Shape

Typically, structures dominated by gravity exhibit circular (rotational) symmetry or, in some cases, spherical shapes close to it. In contrast, structures that are driven by strong forces such as electromagnetic fields, magnetic fields, and electrostatic ones tend to demonstrate ellipsoidal forms or, in rare occasions, rhombic symmetry.

Researchers at ETH Zurich have developed a novel structure that can assume multiple stable shapes with high reliability. The key lies in a smart combination of base materials.

The vacuum homogenizing emulsifier is the ideal equipment to make cream, lotion and ointments with the ability to work consistently under a vacuum. The machine is equipped with a knife-like scrapper that can help to remove the material stuck on the mixing tank wall and enhances the efficiency of kneading, dispersing, and emulsifying.

In addition, this ointment making equipment can also be used to process medical ointments such as oral syrups, latex, and injections. It is also widely applied in cosmetics industries to mix body creams, face moisturizers, lipsticks, Automation equipment supplier shampoos, and detergents. It is also a vital piece of machinery for chemical industries such as petrochemical, paper, dyeing auxiliaries, pesticides and fertilizers, power electronics, and plastic and rubber manufacturing industries.

The equipment is designed with two oil tanks and a water tank. It has a primary pot capacity of 60L, working volume 50L, limit vacuum -0.09mpa, and it features an inner wall thickness 3mm and the middle and outer wall thickness 2mm.

4. Economical

In the process of producing creams and other liquid items like cough syrup, a vacuum emulsifier can be a huge asset to your manufacturing company. Using this machine can greatly cut down the rate of wastage that is often seen during manual blending processes. It also produces uniform results with effectively controlled viscosity. This is a major benefit for manufacturers who want to cut down on costs by increasing the output of their products.

Vacuum Emulsifiers are highly useful to both small and large scale industries. They can be used by cosmetic companies to make body creams, lipsticks, soaps, facial cleansers and nutritional honey among others. This machine can also be used by pharmaceutical companies in the production of ointments, preparations, gels and suspensions.

This device works by generating extreme sonic pressure waves in the fluid medium and agitating it. The pressure waves cause gushing in the medium, breaking the molecules of the product and creating tiny air pockets. This enables the particles to dissipate and blend with each other.

These devices can be fully automated and can be operated by putting in a low volume of materials into the tank. Once it has reached its desired level of processing, the machine will automatically stop and discharge the finished product into another vessel for further processing. The vacuum emulsifier is also fitted with scrapers and impellers to ensure the complete removal of any material left behind on the surface of the tank.

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