Vacuum Emulsifying Mixer

Vacuum Emulsifying Mixer

Vacuum emulsifying mixer is a complete system used for producing semi solid viscous emulsion, dispersion and suspension in cosmetic, pharmaceutical, food or chemicals industries on small or large scale. It consists of water pot, oil pot, emulsifying pot, vacuum system, lifting structure and electric control system.

The mechanism of a vacuum emulsifier is like that of a homogenizer. It utilizes high shear to scatter one or a few stages to another predictable stage quickly and impartially.

Homogenization

Vacuum homogenization using a vacuum emulsifier makes it possible to produce high-quality products that have rich luster and fine ductility. This process is a good alternative to traditional methods. It is also safer for workers and the environment. The vacuum system eliminates air from the tank, preventing bubbles from forming in the material. This method is suitable for cosmetic, pharmacy, food or chemical products.

The heart of the vacuum emulsifying mixer is a high-speed rotor with a holed stator. The rotor is driven by a powerful motor. The powerful motor produces a strong suction force, which draws in materials from both sides of the rotor. The materials are cut, sheared, and emulsified. They are then jetted out of the shear gap between the rotor and stator. This process is repeated thousands of times a minute to make sure that the materials are dispersed and homogenized evenly.

The vacuum emulsifying mixer can be used to produce cosmetic cream, skin cream, eye cream, hair dye cream, and ointment. The equipment is easy to clean and has a high-quality appearance. Its parts that contact the materials are made from stainless steel SS316L, and it is compatible with GMP standards. It is equipped with an electrical lifting system, heating system, operation control cabinet, and piping system. The pump of the machine is powered by an oil hydraulic pressure system, and it can also be operated under a vacuum condition.

Dispersion

A vacuum emulsifying mixer is a high-tech mixing, dispersing and emulsifying machine. It is used in a variety of applications in the food, cosmetic, chemical and pharmaceutical industries. Its features include a suppository pan and an operating platform with a vacuum system. It is made of 304 Vacuum emulsifier stainless steel and has a pretreatment water oil pan and a main emulsifying pot.

The tackifier dispersions of the invention are based on water or an aqueous solution thereof, but mixtures of water with non-aqueous solvents are also suitable as long as the foaming properties and other dispersion properties are not negatively affected. The tackifier of the invention has a rosin ester moiety or a derivative attached to one end of its polar chain and an anionic head group on the other end of the molecule.

The tackifiers in the tackifier dispersions are in the form of particles or droplets. In addition to water, the tackifiers can contain hydrocarbon resins such as C5-C9 or terpene resins. This combination makes the tackifiers more effective than rosin esters alone. The rosin ester and the terpene resins are able to bond with the substrate and form a strong adhesive. This is a big advantage compared to the traditional methods of applying tackifiers. The tackifiers can be added to various applications such as suppositories, cosmetic creams, skin creams and hair dyes.

Emulsification

A vacuum emulsifier is a device that uses the physics of vaporization to create an emulsion. This process is also known as evaporative homogenization or microemulsion technology. The microemulsions produced by this method can be used as carriers for nutraceutical compounds in functional foods. In addition, this process can reduce the number of unwanted ingredients in food products.

The effectiveness of this machine is dependent on the unique characteristics of the material that needs to be emulsified. Automation equipment supplier The size of the ingredient particles is a major factor. Rough products tend to clog the pores of the mixer, which results in poor emulsification. The shape of the particle is another important factor. Materials with a spherical form blend well. Irregularly shaped particles are difficult to emulsify.

Vacuum emulsifying mixers are widely used in the food industry for preparing mayonnaise, salad dressings, margarine, and other sauces. They are also used in the pharmaceutical industry to make ointments and creams. These machines are also used in laboratories to test new solutions. They are usually equipped with three tanks that are engaged in different functions simultaneously.

Emulsifying mixers are a good choice for emulsifying oil and water. These devices use high shearing power to break up the dispersed phase into smaller globules and distribute them throughout the continuous phase. This helps to improve the consistency of the emulsion. They also help to eliminate emulsion droplets and achieve uniform distribution.

Vacuum

The vacuum emulsifier is a piece of equipment that allows for the mixing of a variety of ingredients, including oils and liquids. It is particularly useful for the emulsification of food-based ingredients. This can include a range of dairy products, such as mayonnaise, salad dressings, and sauces. The mixer can also be used for the creation of emulsions in cosmetics, pharmacology, and industrial applications.

The mixer is equipped with a set of metallic valves that connect to the water and oil tanks. Once the materials are mixed and heated in the water and oil tank, a vacuum pump pulls them into the emulsifying pot. The material is then subjected to strong tumbling turbulence, and the process of dispersion, emulsification, and homogenization is completed.

Vacuum emulsifiers are ideal for the production of dairy products because they can produce high-shear homogenization in a short period of time. This means that the milk will remain a consistent texture throughout the entire process. This is an important factor in ensuring that the product meets the required quality standards.

The vacuum emulsifier is widely used in chemical industry manufacturing. It is useful for emulsifying synthetic fibers and polyesters and in the production of latex, saponification products, sauce, detergents, and coatings. It is also commonly employed in the paint industry to mix paints and synthetic resin paints.

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